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- Porsche 911 1978-1983 3.0L / SC
- Porsche 911 1984-1986 3.2L
- Porsche 911 1987-1989 3.2L G50
- Porsche 911 1978-1989 3.3L Turbo (930)
A complete fastening set of 24 cylinder head nuts and 24 head nut washers used to clamp the cylinder heads and cylinder barrels to the crankcase on classic air-cooled Porsche engines. This kit contains head nuts and "Large style washers"; used for 3.0 SC, 3.2 & 3.3 Turbo engines
Includes:
24 x 90110438204/1 - OE Match Cylinder head nuts
24 x 99903109101/1 - OE Match Head nut washers
Fits:
Porsche 911 1978 - 1989
Diagram ref no 16 and 17
This OE Match kit combines the correct-style M10 cylinder head nuts (OE ref no 90110438202) with the corresponding large head nut washers (OE ref no 99903109101). Together, they provide the correct bearing surface and clamping load distribution required during engine assembly or top-end rebuilds, helping maintain sealing integrity under heat cycling and high operating loads.
Head nuts and washers can suffer from corrosion, rounding, surface wear, and reduced load consistency after multiple rebuilds. Replacing them with OE-match hardware supports accurate torque application and helps maintain long-term clamp load stability - critical for top-end durability.
When to replace:
• During any top-end rebuild or head/cylinder removal
• Nuts show corrosion, damaged hex, or thread wear
• Washers are grooved, distorted, or heat-marked
• You suspect prior incorrect torqueing or hardware reuse history
• Preventive replacement on engines with unknown rebuild history
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
99903109101K
The product you are viewing cross references to these numbers
This kit is comprised of the following items:
- Porsche 911 1965-1968 2.0L / 912 SWB (F)
- Porsche 911 1968-1973 2.2L / 2.4L / 2.7L RS LWB (F)
- Porsche 911 1974-1977 2.7L / 1976-77 3.0 Carrera
- Porsche 911 1978-1983 3.0L / SC
- Porsche 911 1984-1986 3.2L
- Porsche 911 1987-1989 3.2L G50
- Porsche 911 1975-1977 3.0L Turbo (930)
- Porsche 911 1978-1989 3.3L Turbo (930)
Crankcase Through Bolt O-Ring
Sold each - 24 required per engine
The Porsche Crankcase Through Bolt O-Ring is a
small but critically important sealing component used in Porsche 911 engines
from 1965 to 1989. Fitted around the crankcase through bolts that secure the
engine case halves together, this O-ring helps prevent oil leakage from one of
the most common sealing points found on classic air-cooled Porsche engines.
Fits:
- Porsche 911 1965-1968 2.0L / 912 SWB (F)
- Porsche 911 1968-1973 2.2L / 2.4L / 2.7L RS LWB (F)
- Porsche 911 1974-1977 2.7L / 1976-77 3.0 Carrera
- Porsche 911 1978-1983 3.0L / SC
- Porsche 911 1984-1986 3.2L
- Porsche 911 1987-1989 3.2L G50
- Porsche 911 1975-1977 3.0L Turbo (930)
- Porsche 911 1978-1989 3.3L Turbo (930)
Diagram ref no 22
Although inexpensive, these O-rings play a vital role in maintaining the integrity of the engine lubrication system. When properly installed, they create a reliable seal around the through bolts, preventing pressurised engine oil from escaping the crankcase and helping to keep the engine clean and leak-free.
Whether you're performing a complete engine rebuild, repairing oil leaks, or restoring a classic Porsche 911, replacing the crankcase through bolt O-rings is considered essential preventative maintenance.
What Does the Crankcase Through Bolt O-Ring Do?
The through bolt O-ring seals the openings where the crankcase through bolts pass through the engine case.
Its primary functions include:
- Preventing oil leaks from the crankcase
- Maintaining crankcase sealing integrity
- Supporting proper oil system operation
- Helping preserve engine cleanliness
- Reducing oil loss and contamination
- Protecting engine components from oil seepage
Because Porsche air-cooled engines operate with a high-capacity dry-sump lubrication system, maintaining effective sealing throughout the crankcase is crucial for long-term reliability.
Why Does the Through Bolt O-Ring Fail?
Over time, the O-ring is exposed to extreme engine heat, oil, pressure fluctuations, and age-related deterioration.
Common causes of failure include:
- Rubber hardening due to heat cycles
- Age-related shrinkage
- Loss of elasticity
- Oil exposure over decades of use
- Improper installation
- Damage during assembly
- Long-term storage and inactivity
As the O-rings age, they gradually lose their sealing ability and become one of the most common sources of oil leaks on classic Porsche 911 engines.
Common Symptoms of a Failing Through Bolt O-Ring
Signs that the O-rings may require replacement include:
- Oil leaks around the crankcase
- Oil residue underneath the engine
- Persistent oil drips despite replacing other seals
- Oil staining around through bolt locations
- Excessive oil mist accumulation on the engine case
- Leaks becoming worse as the engine reaches operating temperature
These leaks are often mistaken for rocker cover, timing chain housing, or crankshaft seal leaks due to the way oil travels across the engine casing.
When Should You Replace It?
Replacement is strongly recommended whenever the engine is disassembled.
The through bolt O-rings should always be replaced:
- During complete engine rebuilds
- During crankcase splitting procedures
- When repairing major oil leaks
- During full engine restorations
- On high-mileage engines undergoing overhaul
- Whenever the crankcase through bolts are removed
- As preventative maintenance during engine refurbishment
Because access requires significant engine disassembly, replacing these O-rings during rebuild work is considered standard Porsche engine-building practice.
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
99970100640
The product you are viewing cross references to these numbers
- Porsche 911 1965-1968 2.0L / 912 SWB (F)
- Porsche 911 1968-1973 2.2L / 2.4L / 2.7L RS LWB (F)
- Porsche 911 1974-1977 2.7L / 1976-77 3.0 Carrera
- Porsche 911 1978-1983 3.0L / SC
- Porsche 911 1984-1986 3.2L
- Porsche 911 1987-1989 3.2L G50
- Porsche 911 1975-1977 3.0L Turbo (930)
- Porsche 911 1978-1989 3.3L Turbo (930)
- Porsche 356B 1959-63
- Porsche 356C 1963-65
Cylinder Head Nut
Sold each - 24 required for the 911
Maintain the integrity and reliability of your Porsche
engine rebuild with this OE Match Cylinder Head Nut 90110438204. Designed for
use on Porsche 356B, 356C, 912 and classic 911 air-cooled engines, this
precision-engineered fastener plays a critical role in securing the cylinder
head assembly to the engine.
Fits:
- Porsche 911 1965-1968 2.0L / 912 SWB (F)
- Porsche 911 1968-1973 2.2L / 2.4L / 2.7L RS LWB (F)
- Porsche 911 1974-1977 2.7L / 1976-77 3.0 Carrera
- Porsche 911 1978-1983 3.0L / SC
- Porsche 911 1984-1986 3.2L
- Porsche 911 1987-1989 3.2L G50
- Porsche 911 1975-1977 3.0L Turbo (930)
- Porsche 911 1978-1989 3.3L Turbo (930)
- Porsche 356B 1959-63
- Porsche 356C 1963-65
Diagram Ref No 17
Although small in size, cylinder head nuts are among the most important fasteners in any engine. They provide the clamping force required to maintain an effective seal between the cylinder heads, cylinders and engine case, ensuring correct compression, combustion efficiency and long-term engine reliability.
Manufactured to OE Match specifications, this cylinder head nut is ideal for engine rebuilds, top-end overhauls, cylinder head refurbishment and concours restorations.
What Does a Cylinder Head Nut Do?
The cylinder head nut secures the cylinder head assembly to the engine using the cylinder head studs.
Its primary functions include:
- Maintaining cylinder head clamping force
- Ensuring correct cylinder sealing
- Supporting combustion chamber integrity
- Maintaining engine compression
- Preventing cylinder head movement
- Supporting reliable engine operation
- Helping prevent oil and combustion leaks
Correct clamping force is essential for maintaining engine performance and durability.
Why Do Cylinder Head Nuts Fail?
Cylinder head nuts are exposed to repeated heat cycles, vibration and engine loads throughout their service life.
Common causes of deterioration include:
- Corrosion
- Thread wear
- Fatigue from repeated heat cycles
- Over-tightening
- Incorrect installation procedures
- Engine overheating
- Age-related degradation
- Damage during previous rebuilds
In older air-cooled Porsche engines, decades of service can leave original hardware weakened or unsuitable for reuse.
Symptoms of Worn or Damaged Cylinder Head Hardware
Potential warning signs include:
- Loss of cylinder sealing
- Compression leaks
- Oil seepage around cylinder heads
- Difficulty achieving correct torque settings
- Damaged threads
- Corroded hardware
- Uneven clamping loads
- Engine rebuild inspection failures
Many of these issues are discovered during engine disassembly rather than during normal operation.
When Should Cylinder Head Nuts Be Replaced?
Replacement is strongly recommended when:
- Rebuilding an engine
- Carrying out a top-end overhaul
- Replacing cylinder head studs
- Refurbishing cylinder heads
- Corrosion is present
- Threads show signs of wear
- Factory specifications require replacement
Most professional Porsche engine builders replace critical fastening hardware during major engine work to ensure long-term reliability.
Why Replacement Matters
Reusing worn or damaged cylinder head hardware can compromise engine sealing and reliability.
Benefits of replacement include:
- Correct clamping force
- Improved sealing performance
- Reduced risk of leaks
- Improved engine reliability
- Professional rebuild standards
- Long-term durability
- Factory-correct restoration quality
- Greater peace of mind
For classic Porsche engines, replacing critical hardware is inexpensive insurance against future engine issues.
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
90110438204
The product you are viewing cross references to these numbers
- Porsche 911 1965-1968 2.0L / 912 SWB (F)
- Porsche 356B 1959-63
- Porsche 356C 1963-65
Fits:
Porsche 912
Porsche 356 B
Porsche 356 C
Click 'Zoom in' for large parts diagram.
Diagram ref no 2
Related reference numbers
Related, superseded, cross reference or alternative numbers for comparison.
53901118
The product you are viewing cross references to these numbers